Machine monitoring & ANPR intelligence, built for the shop floor and the gate.
Two focused, field-tested systems — one for real-time machine health and utilisation, one for automated vehicle identification and gate control — both feeding into live, centralised dashboards.
Smart Machine Monitoring Device
A retrofit IoT + sensor unit that sits between any machine and its power supply — no rewiring, no replacing existing equipment. It captures real-time run/idle/stop status, power consumption, and usage patterns, then streams this data over WiFi to the Amperevision dashboard for live monitoring, utilisation reports, and predictive maintenance alerts. One device, deployable across sewing machines, industrial motors, production-line equipment, or any electrically powered machine in a factory.
What it does
- Retrofits onto any existing machine — non-invasive install, no downtime, no rewiring
- Real-time Run / Idle / Stopped detection via current + vibration sensing
- Live voltage, current, power & energy readings via PZEM-004T V4.0
- Non-invasive Current Transformer clamped on the Live wire for accurate load sensing
- WiFi-connected ESP8266 (NodeMCU) core — streams data live to cloud/dashboard
- Integrated 16A/250V rocker switch for manual or remote power control
- Idle-time, breakdown & abnormal-consumption alerts to cut hidden production loss
- Machine-wise utilisation and loss reports — accurate over manual/paper logs
- Scales from a single machine to an entire production line or factory floor
- Compact transparent ABS enclosure (160 x 120 x 80 mm), IP20 indoor-rated
Specifications
Where it's deployed
Sewing Machine Cells
Deployed one unit per machine across a multi-machine sewing cell to capture exact running minutes, idle duration with threshold alerts, and breakdown/maintenance response time — replacing manual stoppage sheets with sensor-verified data and a machine-wise utilisation & loss report.
Production-Line Equipment
Any powered machine on a line can be fitted with the device to flag abnormal consumption, unplanned stoppages, and idle time in real time — feeding a live dashboard so supervisors act within minutes instead of finding out at end-of-shift.
Multi-Machine Factory Rollout
Because each unit is a self-contained retrofit box, the same device scales from a single pilot machine to a full factory floor — every machine reporting into one central dashboard for fleet-wide visibility.
ANPR Vehicle Monitoring System
A camera-based ANPR platform that automates gate entry/exit logging and speed monitoring across checkpoints, with a unified real-time admin dashboard. The system runs in two modes — ANPR/Gate mode for vehicle identification and entry-exit logs, and Speed Monitoring mode for breach detection and analysis — and pushes live updates to the dashboard over WebSocket so admins see activity as it happens, not after the fact.
What it does
- AI-based Automatic Number Plate Recognition (ANPR) from live camera feeds
- Dual operating modes — ANPR/Gate entry-exit logging and Speed Monitoring/breach detection
- Real-time WebSocket updates — dashboard reflects gate and speed events instantly
- Centralised admin control panel with live monitoring and historical reports
- Mode-aware reporting — report columns and data endpoints adapt automatically per system type
- Speed breach analysis with stat cards summarising violations at a glance
- Exportable vehicle logs, gate reports, and breach reports for audits and compliance
- Built on a scalable React architecture — deployable across multiple gates or checkpoints from one dashboard
Specifications
Where it's deployed
Factory & Warehouse Gate Entry
Vehicle entry and exit at facility gates is logged automatically via plate recognition — removing manual gate registers and giving security teams a searchable, timestamped vehicle log.
Campus & Highway Speed Monitoring
Speed Monitoring mode flags breaches in real time and rolls them into a breach analysis report, so violations are visible on the admin dashboard the moment they occur.
Multi-Site Fleet Visibility
Because every gate or checkpoint reports into the same admin dashboard, teams get a single, centralised view across multiple sites instead of checking each location separately.
Not sure which fits your setup?
Tell us about your machines or your gates — we'll recommend the right configuration and walk you through a live demo.
Talk to us